Choosing a disposable coverall manufacturer can be tricky—especially with so many factories claiming high standards. Some focus on low prices but sacrifice protection. To save you time and risk, we’ve compared and selected the top 10 disposable coverall manufacturers worldwide known for consistent quality, fast delivery, and global reputation.
Global Market Overview of Disposable Coveralls
The global disposable coverall market is growing quickly, fueled by demand in the medical, cleanroom, and manufacturing industries. In 2025, the market is valued at around $5 billion and is expected to reach $9 billion by 2033, growing at a 7% CAGR. The larger disposable protective apparel market, which includes coveralls, is predicted to rise from $25.1 billion in 2025 to $36.8 billion by 2035 at a 3.9% CAGR.
Key Application Areas
Medical & Pharmaceutical: This is the largest segment. Hospitals prioritize infection control, using polypropylene (PP) and polyethylene (PE) coveralls for their protective properties and low cost.
Cleanroom & Controlled Environments: Products like DuPont™ Tyvek® IsoClean® are popular here for their ability to reduce particle shedding and maintain high sterility.
Manufacturing & Industry: Growing industrialization, especially in developing countries, drives demand as safety awareness rises.
Market Drivers and Trends
Strong government safety regulations, like OSHA’s December 2024 update requiring properly fitted PPE, push companies to comply and expand market reach.
Innovations include lightweight, breathable fabrics with antimicrobial and flame-resistant features.
Smart textiles with sensors help monitor health and environmental hazards in real-time.
Sustainability is gaining focus with recycled materials, biodegradable fibers, and eco-friendly production methods.
Regional Growth and Market Size
North America and Europe maintain steady demand, while Asia-Pacific sees rapid growth due to industrial expansion and stricter safety rules. The disposable overalls market alone is projected to hit $678.1 million in 2025, growing at 6.5% CAGR through 2033. The broader global coveralls market is forecasted to reach $1.98 billion in 2025 and $3.13 billion by 2032 at a 6.76% CAGR.
Demand is expected to remain strong as designs improve and applications widen, supported by reinforced safety standards worldwide.
Morntrip: Leading Disposable Coverall Manufacturer with Global Reach
Morntrip, based in Xiantao, Hubei, China, has over 20 years of experience making disposable personal protective equipment (PPE). Its manufacturing spans more than 50,000 m², including a 5,000 m² clean factory dedicated to PPE since 2018.
Product Range and Standards
Morntrip produces a wide range of PPE items:
– Disposable coveralls made from SMS and microporous fabrics
– Isolation gowns and surgical gowns
– Lab coats, disposable face masks, disposable shoe covers, and disposable bedsheets
Their coveralls meet international standards such as EN 14126, EN 1149, and EN 1073. They protect against chemicals, biohazards, and radioactive materials, covering Types 3, 4, 5, and 6.
Production Capacity and Quality Control
The disposable coverall manufacturer produces up to 30,000 disposable coveralls daily and 600,000 monthly. It runs over 80 automatic mask machines and ships over 30 containers of PPE worldwide each month. Quality is ensured through triple-stage inspections and an in-house testing lab.
Certifications and Global Distribution
Morntrip holds certifications including CE, ISO 13485, FDA, and EN 14126. It exports PPE to more than 120 countries across Europe, North America, Asia, and beyond. Key clients include hospitals, airlines, government health agencies, and companies like ARCO (UK) and Cofra (Italy).
OEM/ODM and Customer Support
Customizable options include logos, sizes, and fabric treatments like water repellency and antibacterial coatings. Minimum orders start at 5,000 units. Morntrip also provides free samples, product training, 24/7 support, and competitive factory-direct pricing.
DuPont Tyvek Disposable Coveralls: A Top Disposable Coverall Manufacturer
DuPont is a pioneer in disposable protective coverall manufacturing, especially known for its Tyvek protective suits. Since inventing Tyvek in the 1960s, DuPont has set the global standard for safety and quality in disposable coveralls.
Key Features and Material Performance
Tyvek coveralls use a unique flash-spun high-density polyethylene fabric. This fabric blocks particles as small as 1 micron without relying on films or laminates, ensuring lasting protection.
Popular models include Tyvek 400, 500, and 600, designed for protection against particles and limited liquid exposure (Type 4/5/6 protection).
Tyvek 500 specifications include:
- Thickness: 140 µm
- Burst Strength: 345 kPa
- Tensile Strength: 82 N (machine direction), 68 N (cross direction)
- Tear Resistance: 27 N (MD), 20 N (CD)
The suits offer breathable yet fluid-resistant fabric, a comfortable fit, elastic wrists/ankles/waist, storm flaps, hoods designed for respirator use, and antistatic treatments.
Broad Industrial and Healthcare Applications
Widely used in healthcare for infection control, pandemic response, and cleanrooms.
Essential in industries such as asbestos removal, lead remediation, spray painting, chemical handling, and pharmaceuticals.
Tyvek 400 coverall is preferred for asbestos abatement due to its particle barrier and comfort.
Tyvek 600 coverall suits are chosen for harsher environments requiring liquid splash and chemical resistance.
Compliance and Safety Certifications
Compliant with EN ISO Type 4/5/6 standards covering particle and liquid protection.
Meets antistatic standard EN 1149-5 and is flammability Class 1 per 16 CFR 1610.
Tested to both European and U.S. safety and mechanical resistance benchmarks.
Some models, like Tyvek 400 SFR, add flame resistance for specialized protection.
Market Presence and Packaging
- DuPont Tyvek coveralls are supplied globally, typically in cases of 25 units.
- Known for innovation and trusted durability, they remain a top choice for sectors needing disposable safety apparel.
DuPont’s Tyvek coveralls combine advanced fabric technology, thorough certification, and versatile use to lead the disposable coverall market worldwide.
Lakeland Industries: Leading Disposable Coverall Manufacturer
Lakeland Industries is a top name in personal protective equipment (PPE), specializing in disposable, chemical-resistant, and flame-resistant coveralls. Their disposable coveralls, such as the MicroMax® NS series, come in a broad size range from S to 6XL, offering comfort with a lightweight, microporous fabric. This fabric supports a high moisture vapor transmission rate, making it breathable for long hours in demanding environments. Design features include zipper closures, collar options, elastic or open cuffs, and sealed seams for effective protection against particles and splashes.
Chemical-Resistant Coveralls: ChemMAX Series
Lakeland’s ChemMAX series is built for chemical protection. These safety coveralls use an ergonomic “Super-B” design with a three-piece hood, inset sleeves, and a diamond crotch gusset for better movement and comfort. Key attributes include:
– Stitched and PE-taped seams
– Double zippers with storm flaps
– Cushioned kneepads for added durability
These disposable coveralls excel in environments like chemical handling, spill cleanup, and contaminated land work.
Flame-Resistant Coveralls with Nomex IIIA
For flame resistance, Lakeland’s coveralls use Nomex IIIA fabric weighing 4.5 oz, featuring:
– Heavy-duty two-way brass zippers
– Reinforced stitching
– Multiple pockets for convenience
They combine safety with practical comfort, with sizes available up to 6XL.
Strong Global Distribution and Industry Support
Lakeland supports industries such as construction, petrochemicals, utilities, and emergency response. Their global distribution network ensures fast supply and technical help. This reliable service adds to their reputation as a trusted supplier worldwide.
Kimberly-Clark Professional: Trusted Disposable Coverall Manufacturer
Kimberly-Clark Professional is a major disposable coverall manufacturer in the global market. In 2023, the market was valued at USD 2.6 billion and is expected to grow to USD 4.7 billion by 2033, with a 6.2% annual growth rate.
Cleanroom and Medical-Grade Coveralls
Kimberly-Clark specializes in cleanroom coveralls made from advanced SMS fabric technology. These coveralls are designed for sensitive environments like laboratories, electronics manufacturing, and pharmaceutical production to control contamination. In healthcare—a sector making up 30% of the market—they offer medical-grade disposable coveralls that follow strict infection control rules.
Focus on Comfort and Sustainability
The disposable coverall manufacturer combines polypropylene materials, which hold a 35% market share due to cost-effectiveness and strong protection, with breathable, lightweight fabrics to improve comfort and mobility. Kimberly-Clark also invests in sustainable materials to balance environmental concerns with protective quality.
Diverse Industry Applications
Beyond healthcare and cleanrooms, Kimberly-Clark’s coveralls are used in food processing to maintain hygiene, and in electronics manufacturing to shield both workers and sensitive components. Their products also serve the manufacturing, pharmaceuticals, and construction industries, incorporating features like antimicrobial treatments and improved breathability.
3M – Leading Global Disposable Coverall Manufacturer (USA)
3M is a top name in disposable coveralls, known worldwide for combining advanced protection with user comfort. Their popular PPE coverall models like 3M™ 4520CS, 4510, and 4535 provide reliable defense against dust (Type 5) and light liquid splash (Type 6). These coveralls meet key international safety standards such as EN ISO 13982-1, EN 13034, EN 1149 (anti-static), and EN 1073-2 (nuclear particulate), ensuring top-level protection in hazardous work environments.
Material and Design Features
Made with SMMMS (Spunbond-Meltblown-Meltblown-Meltblown-Spunbond) fabric and microporous laminated materials for excellent breathability and liquid resistance.
The 4535 model uses a 60gsm microporous laminate front for splash protection, plus a ventilated SMMMS back to reduce heat buildup.
Features such as elasticized wrists, ankles, and waist, two-way zippers with storm flaps, and seamless shoulders improve mobility and prevent contamination.
All sizes are treated to be anti-static, requiring proper grounding for full effectiveness.
Comfort and Fit
3M focuses on comfort by designing coveralls with extra space in arms and legs and an anatomical fit. The breathable panels make it easier to wear for long shifts, helping workers stay productive and compliant with safety rules. The 4510 model is notable for being latex-free and low-linting, ideal for sensitive users and clean environments. Sizes follow ANSI 101-1996 guidelines, accommodating a wide range of body types up to 4XL.
Global Reach and Certifications
With a strong global presence, 3M coveralls are sold across the Americas, Europe, and the Middle East, backed by certifications like CE Category III and independent testing from BTTG and SGS. This international compliance builds trust among industrial buyers in sectors like manufacturing, construction, and hazardous material handling. The company also offers robust after-sales support and consistent product quality.
Pricing Example
- 4520CS model in XXL costs about $132.83 per case of 25 units.
- Per unit price for medium size is roughly $9.98.
3M’s disposable coveralls stand out for innovative materials, trusted certifications, and user-friendly design, making them a global leader in protective clothing.
Ansell: Leading Disposable Coverall Manufacturer for Healthcare and Manufacturing
Ansell specializes in producing high-quality disposable coveralls designed for the healthcare and manufacturing sectors. Their focus is on providing contamination control and strong protection against biological agents, particulates, liquids, and gases.
Premium Materials and International Safety Certifications
Ansell’s disposable coveralls use advanced materials like chemical-resistant fabrics and breathable microporous laminates. These materials provide both safety and comfort. All products comply with strict international safety standards, including EN 11495, ensuring reliable protection.
Advanced Barrier Protection and Comfort
Models like the AlphaTec M1800 and BioClean-D offer superior barrier protection suitable for hazardous environments. They guard well against chemicals and biological contaminants. Additionally, Ansell designs their coveralls with ergonomics in mind—making them lightweight, breathable, and comfortable to wear for long shifts.
Notable Ansell Products
AlphaTec M1800: Delivers powerful protection for hazardous workplaces in a lightweight form.
BioClean-D Coverall: A sterile, antistatic option for cleanrooms, made from low-lint CleanTough fabric.
Product Range and Sizes
Ansell provides disposable coveralls in a variety of sizes, from XS to 4XL, accommodating diverse user needs. Their packaging and case quantities support efficient supply management for large operations.
Uvex Safety Group: Innovative Disposable Coveralls for Chemical and Biological Protection
Uvex Safety Group, based in Germany, is a leading disposable coverall manufacturer known for combining advanced technology and material science in disposable coveralls. They offer a wide range of products designed to meet different protection levels, especially for chemical and biological hazards.
Product Lines and Protection Levels
UVex 3B Chem Classic: Made with a light, spunbond polypropylene laminate that protects against many liquid chemicals. It features welded and taped seams for Type 3 protection.
UVex 3B Chem light: Designed for cleaning and low-concentration chemical tasks, using a spunbond polypropylene laminate.
UVEX 4B: A Type 4 coverall with a microporous, spray-tight laminate that offers both protection from aerosols and breathability.
Advanced Material Innovation in Type 5/6 Coveralls
UVEX 5/6 classic: Lightweight microporous SMS foil laminate with soft, skin-friendly material and inner overlock seams.
UVEX 5/6 comfort: Combines microporous spunbond PE laminate and an SMS back section for high breathability and protection against splashes.
UVEX 5/6 air: The most breathable option, made from extremely light SMS for excellent moisture management and comfort while protecting from dust and light sprays.
Wearer Comfort and Breathability
Uvex tested these disposable coveralls under controlled conditions (21°C, 60% humidity). The uvex 5/6 air coverall had the best climate control, with lower temperature and moisture buildup. The uvex 5/6 classic had the least breathability, and the uvex 5/6 comfort was middle-ground.
Compliance and Usability
Uvex complies fully with European safety standards. They provide extensive technical data, guides for selecting the right coverall, and clear instructions for safe use and removal of Type 3B and Type 5/6 coveralls. Standard features include three-piece hoods, zipper flaps, finger loops, elastic waistbands, and cuffs.
Product Lifecycle and Customization
Uvex insists that disposable coverall suits must be stored in dry, dark conditions (15–25°C) and used within five years. These are single-use garments and cannot be washed. Disposal must follow legal regulations. Additionally, the company offers customization options with logos or added functions, plus tailored corporate fashion solutions.
Global Reach
With regional offices in places like South Africa and Indonesia, Uvex supports wide distribution across Europe and beyond, making their innovative disposable coveralls accessible worldwide.
Alpha Solway: Best UK Disposable Coverall Manufacturer
Alpha Solway is a top UK-based disposable coverall manufacturer for healthcare, construction, and industrial sectors. With over 30 years of experience and strong ties to the Globus Group, the company is known for producing high-quality, innovative PPE that meets strict UK and EU safety standards.
High-Quality Disposable Coveralls for High-Risk Environments
Alpha Solway’s disposable coveralls offer excellent barrier protection against fluids, chemicals, and particulates. They are designed for comfort, compliance, and productivity, suitable for use in healthcare settings, labs, and construction sites. Their UK manufacturing sites allow quick adaptation and fast delivery of custom PPE solutions.
Strong Quality Control and Manufacturing Investment
The company holds BS EN ISO 9001:2008 accreditation for quality management and is a member of the British Safety Industry Federation (BSIF) and Personal Safety Manufacturers Association (PSMA), ensuring consistent product safety and compliance. Since 2020, Alpha Solway has invested over £33 million in UK manufacturing, including a new £12 million Dumfries facility opened in 2022, which produces materials for high-grade PPE like FFP2 facemasks. These efforts created more than 1,000 jobs in the UK.
Market Reach and Commitment to Sustainability
Alpha Solway’s products are sold across the UK, Europe, and globally, focusing on in-country PPE manufacturing for supply chain reliability. The company aims for Net Zero emissions by 2027, reflecting a strong commitment to sustainability while delivering trusted disposable coveralls worldwide.
Technoavia: Leading Disposable Coverall Manufacturer in Eastern Europe
Technoavia is a top Russian manufacturer known for high-quality disposable coveralls and protective workwear. Their popular product, the UNIS-2 Polypropylene Disposable Coverall, includes useful features like a hood, elastic cuffs, ankles, and a waist to ensure full protection.
Strong Local Production and Wide Distribution
The disposable coverall manufacturer runs nine garment factories and one shoe factory, enabling large-scale and efficient production. With its headquarters in Moscow, Technoavia has an extensive network of over 105 branches and 130 retail outlets in Russia. They also operate in neighboring countries like Kazakhstan and the Czech Republic. This wide reach helps them serve Eastern European markets quickly and effectively.
Market Position and Growth
Technoavia ranks as Russia’s second-largest PPE distributor by revenue and retail presence. In 2018, their revenue reached an impressive €217.9 million, with a growth rate of 15.49% from the previous year. Their strong market share is backed by a solid distribution network and local manufacturing advantages.
Affordable and Customized PPE Solutions
Known for cost-effective PPE, Technoavia offers safety gear without compromising quality. They tailor products for industries like aviation, construction, healthcare, oil and gas, and mining. Additional services include in-house glove production and PPE rental with washing options, enhancing their overall value.
Summary
Technoavia combines innovation, affordability, and broad production capacity. Their disposable coveralls meet high safety standards, making them a major player in the Eastern European protective clothing market.
Honeywell Safety: A Reliable Disposable Coverall Manufacturer In France
Honeywell Safety, based in France, is a top disposable coverall manufacturer. They invest heavily in research and development to create advanced disposable coveralls that protect workers in hazardous environments. After acquiring Sperian Protection for $1.4 billion, Honeywell expanded its reach to 13 countries with 6,000 employees.
Wide Range of Disposable Coveralls
Honeywell offers several types of single-use coveralls designed for different hazards, including chemical splashes, airborne particles, and biological risks. Their products meet strict global safety standards such as EN 14126, EN 14605, and EN 13982. Key product lines include:
Honeywell MicroMax NS: Offers protection against particles and limited liquid splashes, popular in the pharmaceutical and paint industries.
ChemMax Series: Multi-layer suits designed for heavy chemical exposure, used in industrial and emergency settings.
AlphaTec Suits: Focused on chemical resistance with ergonomic design for comfort during long shifts.
Industry Adoption and Applications
Honeywell’s disposable coveralls are widely used across many sectors:
Aerospace: Protection during composite material handling and maintenance in cleanrooms.
Manufacturing: Used on production lines, paint shops, and chemical plants for contamination control.
Laboratories: Protect workers from biohazards and chemical spills in biotech and pharmaceutical research.
Market Presence and Financials
The Sperian brand, before acquisition, had annual sales of about €660 million in PPE.
In May 2025, Honeywell’s PPE division was sold to Protective Industrial Products for $1.325 billion.
Honeywell maintains strong distribution in Europe, North America, and Asia-Pacific, serving thousands of customers globally.
Research, Development, and Certifications
Honeywell’s disposable coveralls incorporate tested fabric blends, barrier technologies, and ergonomic designs for safety and comfort. Innovations include anti-static coatings, vapor barriers, and reinforced seams. Their products comply with these standards:
- CE marking (EU PPE Regulation)
- EN ISO 13982-1 (solid particulates protection)
- EN 13034 (chemical spray protection)
- EN 1149-5 (anti-static properties)
Despite exiting the PPE sector in 2025, Honeywell’s disposable coveralls remain a benchmark in worker safety for hazardous conditions worldwide.
Conclusion
From global leaders like DuPont and 3M to trusted disposable coverall manufacturers such as Morntrip and Alpha Solway, these top 10 disposable coverall manufacturers worldwide represent the best in safety, quality, and innovation. Each brand offers unique strengths—from advanced materials to large-scale production—helping industries stay protected in every environment. If you’re looking to customize disposable coveralls for your business, feel free to contact us for a fast quote and professional support.
