Finding high-quality disposable coveralls can be confusing. Many coveralls on the market fail to meet safety standards or tear easily during work. If you’ve been searching for reliable options, knowing the right suppliers can save time and money. This article lists the Top 10 disposable coverall manufacturers in the USA, helping you find trusted companies that deliver durable, safe, and cost-effective coveralls.
Advantages of Choosing U.S. Disposable Coverall Manufacturers
U.S. disposable coverall manufacturers follow strict guidelines set by agencies like the FDA, OSHA, and ANSI/ISEA standards. These rules cover product fit, labeling, safety, and high-visibility features. U.S. suppliers also provide testing and certification that meet ASTM, EN 13982-1 (dust protection), and EN 14126 (infection protection) standards.
Fast Delivery and Reliable Supply
Local U.S. production means shorter delivery times and better stock availability. Buyers appreciate the fast shipping and reliable supply chains, especially during emergencies like pandemics or chemical spills. This local manufacturing reduces risks from overseas shipping delays and quality issues caused by transport or customs.
Strong Customer Support and Compliance
U.S. companies offer easy communication and strong after-sales service. They operate in buyers’ time zones, which helps with faster problem-solving, returns, and quality checks. U.S. regulations require clear labeling and product traceability, making it simpler to verify compliance.
Industry Use and Quality Standards
U.S. coveralls serve many sectors: healthcare, pharmaceuticals, food processing, construction, and hazardous material handling. U.S. standards demand proper fit, tear resistance, and breathable fabrics. The PPE protection levels (A-D) ensure users get the right level of safety, with Level A providing maximum protection for hazardous jobs.
Top 10 Disposable Coverall Manufacturers in the USA
The USA hosts some of the top disposable coverall manufacturers, serving key sectors such as healthcare, industrial manufacturing, and emergency response. These companies produce a range of products from basic polypropylene suits to high-tech Tyvek® chemical protective gear.
1. Morntrip
Background
Morntrip is an international disposable coverall manufacturer known for its high-quality protective clothing that combines safety, comfort, and cost efficiency. With years of experience in PPE manufacturing, Morntrip operates advanced production lines certified under ISO 9001, ISO 13485, and other global standards. The company supplies medical, industrial, and protective garments to over 60 countries, including the U.S., Europe, and Asia.
Their product range covers disposable coveralls, isolation gowns, surgical gowns, medical masks, and protective suits. Morntrip follows ASTM, EN, and GB standards, ensuring all products meet global safety requirements. The company is also recognized for flexible OEM/ODM services — allowing clients to customize design, size, fabric, and packaging based on their needs.
Why Choose Morntrip As a Disposable Coverall Manufacturer?
Morntrip stands out because it balances high protection with comfort and breathability. Its coveralls use multilayer nonwoven fabrics such as SMS, SMMS, and microporous film laminate, offering strong barrier protection against dust, particles, and limited liquid splashes.
For users who wear coveralls for long shifts, Morntrip’s ergonomic design — including elastic cuffs, adjustable hoods, and reinforced seams — improves comfort and mobility. Compared with many big brands, Morntrip also provides faster lead times and custom manufacturing with small or large order flexibility.
Their non-woven coveralls are ideal for:
- Healthcare and laboratory workers
- Chemical handling and industrial cleaning
- Food processing and production plants
- Construction, painting, and maintenance work
Morntrip positions itself as a trusted global PPE manufacturer, offering high-quality products with competitive pricing. While Western brands like DuPont and 3M lead in brand recognition, Morntrip has gained attention for its value-driven quality, strict quality control, and responsive service.
Price / Range
Morntrip offers a wide product range — from basic polypropylene coveralls for light protection to Type 4/5/6 certified microporous coveralls for hazardous environments.
- Basic PP coveralls: low-cost option for dust protection.
- SMS/SMMS coveralls: mid-tier breathable protective suits.
- Microporous / PE-coated coveralls: high-end options for chemical splash protection.
Prices depend on fabric weight, order volume, and custom features, but generally remain more affordable than Western premium brands, while maintaining equivalent performance standards.
Summary
If you’re searching for a reliable disposable coverall manufacturer offering global quality, flexible customization, and quick delivery, Morntrip deserves your attention. It’s an ideal partner for distributors, hospitals, and industrial buyers looking for a consistent PPE supply with solid certifications and a comfort-focused design.
2. DuPont (Tyvek®)
Background
DuPont is the company behind Tyvek®, a name synonymous with high-barrier protection. Tyvek® fabric is made from high-density polyethylene fibers, providing a unique balance of durability, lightweight comfort, and resistance to particles and liquids. DuPont’s Tyvek® suits are used in healthcare, manufacturing, and cleanrooms worldwide.
Why Choose DuPont As a Disposable Coverall Manufacturer?
If you need superior barrier performance — such as chemical splash or contamination control — Tyvek coverall suits are often the gold standard. They are certified for multiple protection types and provide long-lasting reliability.
Advantages include:
- Trusted material science expertise
- Consistent global quality
- Extensive testing and certification
Price / Range
DuPont’s Tyvek® 400 and 600 series are among the most popular models, offering Type 5/6 and Type 4 protection. These coveralls are priced at the premium end due to their fabric technology, durability, and reputation.
Summary
DuPont is the benchmark disposable coverall manufacturer for high-performance protection — ideal for chemical, pharmaceutical, or contamination-sensitive environments.
3. 3M
Background
3M is one of the most recognized names in global safety and industrial products. In the U.S., its Safety & Industrial division covers a vast range of PPE — including disposable masks, respirators, and protective coveralls. Their disposable suits are designed for workers in painting, resin work, or hazardous particle exposure.
Why Choose 3M As a Disposable Coverall Manufacturer?
Choosing 3M means choosing reliability. Their protective coveralls meet international standards like Type 5/6, offering a balance between protection and comfort. Models such as the 3M™ Protective Coverall 4520 and 4535 are popular worldwide, combining breathable back panels with durable front protection.
3M’s major advantages include:
- Proven product performance
- Consistent quality and testing
- Global supply and availability
3M also integrates its coveralls with other PPE products — for example, pairing respirators and face shields for full-body protection.
Price / Range
3M coveralls range from affordable dust-only suits to premium chemical splash models. Expect higher prices for their advanced models due to 3M’s brand and testing standards, but also assurance of global quality.
Summary
For buyers seeking a globally trusted disposable coverall manufacturer, 3M remains a safe, dependable choice with a strong reputation and wide product range.
4. Honeywell International
Background
Honeywell produces a wide range of protective clothing and PPE. The company focuses on innovative safety products supported by advanced research and sustainable materials. Honeywell coveralls are often used in construction, manufacturing, and emergency response.
Why Choose Honeywell As a Disposable Coverall Supplier?
Honeywell combines protection with innovation. Their Mutex® and North Gen lines offer both breathable and splash-resistant designs, meeting Type 5/6 standards. They are also known for integrating safety across categories — from respirators to protective suits.
Price / Range
Honeywell’s disposable coveralls fall into the mid to high price range, reflecting their material quality and advanced design features.
Summary
As a large-scale PPE manufacturer, Honeywell provides dependable coveralls that deliver a balance of protection, sustainability, and ergonomic comfort.
5. Kimberly-Clark Professional
Background
Founded in 1872, Kimberly-Clark Professional (KCP) emphasizes comfort, innovation, and sustainability. Their KleenGuard™ line of disposable coveralls is widely used across industries for light liquid and particle protection.
Why Choose Kimberly-Clark As a Disposable Coverall Manufacturer?
KCP focuses on wearer comfort, using breathable, lightweight materials that maintain barrier protection. Their A30 and A40 coveralls are top sellers, offering a better fit and enhanced comfort compared to standard suits.
They are also leaders in eco-conscious PPE manufacturing, with recycling programs and sustainable sourcing practices.
Price / Range
KCP products are positioned in the mid to high range, with premium models offering both protection and sustainability benefits.
Summary
Kimberly-Clark Professional is ideal for companies prioritizing worker comfort, fit, and sustainability alongside reliable protection.
6. International Enviroguard
Background
Headquartered in Texas, International Enviroguard specializes exclusively in disposable protective clothing. Their portfolio includes protective coveralls, lab coats, and chemical suits for industries like disaster response, healthcare, and industrial cleaning.
Why Choose Them As a Disposable Coverall Manufacturer?
This PPE company’s strength lies in fit, comfort, and customization. They offer specialized coveralls for emergency response and biohazard environments, as well as quick production turnaround — something larger corporations can’t always match.
Price / Range
Prices are mid to premium, depending on material, features, and customization level. However, clients often find the value worthwhile for made-in-USA flexibility.
Summary
International Enviroguard is a dependable U.S. disposable coverall manufacturer with strong responsiveness and customizable solutions.
7. Liberty Industries
Background
Liberty Industries, founded in 1938, manufactures and distributes disposable coveralls and cleanroom supplies. Their products are known for practical design — featuring zipper fronts, chemical resistance, and multiple sizing options.
Why Choose Liberty Industries As a Disposable Coverall Manufacturer?
Liberty offers reliable, made-in-USA coveralls for industrial, healthcare, and cleanroom use. They cater to small and large customers alike, providing flexibility and dependable delivery.
Price / Range
Liberty’s prices are typically mid-tier, depending on material and order size. Their U.S.-based production appeals to buyers seeking domestic suppliers.
Summary
Liberty Industries is a respected American disposable coverall manufacturer offering reliable performance with a long-standing history of quality.
8. MSA Safety Incorporated
Background
Founded in 1914 in Pennsylvania, MSA Safety is a leading PPE producer known for helmets, respirators, and gas detection equipment. Though coveralls are not their primary line, MSA offers protective suits designed to complement their broader safety systems.
Why Choose MSA Safety As a Disposable Coverall Manufacturer?
MSA’s strength lies in integration. Facilities that already use MSA equipment can benefit from single-supplier convenience. Their coveralls meet industrial standards and ensure compatibility with other MSA gear.
Price / Range
MSA’s disposable safety coveralls sit in the mid to high range, depending on performance level and bulk purchasing options.
Summary
MSA Safety is a reliable disposable coverall manufacturer for organizations that value brand consistency across all PPE categories.
9. Alpha Pro Tech, Ltd.
Background
Alpha Pro Tech is a specialized PPE company active in both healthcare and industrial markets. With sales surpassing $120 million, the brand focuses on disposable protective apparel, including coveralls, gowns, and face masks.
Why Choose Them As a Disposable Coverall Manufacturer?
They offer unique fabric technologies like ComforTech®, NuTech®, and AlphaGuard®, each designed for specific protection and comfort levels. This focused innovation gives them an edge over diversified conglomerates.
Price / Range
Expect mid to premium pricing, depending on material and protective features. Their products are popular in cleanrooms and pharmaceutical manufacturing.
Summary
Alpha Pro Tech is an ideal disposable coverall manufacturer for buyers seeking specialized, high-performance protective suits from a dedicated PPE company.
10. Lakeland Industries, Inc.
Background
Lakeland Industries is a U.S. manufacturer known for advanced protective clothing. Their product families include MicroMax®, SafeGard®, and ChemMax®, serving industrial, emergency, and cleanroom applications.
Why Choose Lakeland As a Disposable Coverall Manufacturer?
Lakeland offers exceptional fabric engineering — balancing comfort, barrier protection, and durability. They are also known for wide product availability and strong customer support.
Price / Range
Their pricing varies widely, from affordable general-purpose coveralls to premium chemical-resistant suits exceeding $150 each.
Summary
Lakeland is a top-tier protective clothing manufacturer for buyers who need specialized, high-barrier performance and proven U.S. quality.
Comparison Summary
| Manufacturer | Main Strength | Origin | Price Range | Ideal Use |
|---|---|---|---|---|
| Morntrip | Global OEM/ODM, certified, customizable | China | Low–Mid | Healthcare, Industrial, OEM supply |
| 3M | Global brand trust | USA | Mid–High | General industry |
| DuPont (Tyvek®) | High barrier, chemical & cleanroom | USA | High | Chemical, lab, pharma |
| Honeywell | Innovation & sustainability | USA | Mid–High | Industrial, safety |
| Kimberly-Clark | Comfort & eco-friendly | USA | Mid–High | Hygiene, medical |
| International Enviroguard | Fit & custom U.S. manufacturing | USA | Mid–High | Emergency, biohazard |
| Liberty Industries | Domestic, flexible | USA | Mid | Cleanroom, healthcare |
| MSA Safety | Brand consistency across PPE | USA | Mid–High | Industrial safety |
| Alpha Pro Tech | Specialized PPE focus | USA | Mid–High | Cleanroom, lab |
| Lakeland Industries | Advanced fabrics & variety | USA | Wide | Industrial, chemical |
How to Choose the Right Disposable Coverall Manufacturer in the USA?
When selecting a disposable coverall manufacturer, matching the coverall type to your work risk is essential.
Coverall Types and Material Options
Type 5 coveralls
protect against hazardous dust and particles like asbestos—usually made with triple-layer SMS fabric for breathability and safety.
Type 6 coveralls
offer limited splash protection, ideal for minor chemical exposure.
Materials vary:
- Lightweight options like polypropylene and SMS suit low to moderate risks.
- Microporous film is better for light chemical splashes.
- Tyvek provides strong dry particle resistance.
- Tychem is best for serious chemical hazards.
Fit, Comfort, and Testing
Proper fit ensures safety and mobility—many manufacturers use European sizing (e.g., M = 170–180 cm height, 92–100 cm chest).
Request samples to test comfort and breathability. SMS fabric is good for warm conditions requiring airflow.
Delivery, MOQ, and Location
Typical lead times range from 3 to 7 days for stocked products.
Minimum order quantities (MOQs) can vary from 100 to 1,000 units based on customization.
Domestic warehouses help reduce shipping time and costs, which is crucial for urgent needs.
Safety Certifications and Features
Ensure suppliers provide certifications like EN 14126 (infectious agents) and EN ISO 13982-1 (particle protection).
Look for CE marking or ANSI compliance where applicable.
Examine fabric GSM and closure types: zippers with storm flaps and elastic cuffs improve protection.
Disposable Coveralls Market Growth and Trends in the USA
The disposable coverall market in the USA is growing fast, expected to reach USD 3.9 billion by 2025 with a 6.2% CAGR through 2033. This growth is largely driven by increased demand in the healthcare and cleanroom industries.
Key Drivers of Demand
Healthcare: Represents 30% of total demand in 2023 due to strict hygiene and infection control rules.
Cleanroom and Pharmaceutical: Need sterility assurance (up to SAL 10–6) and low particle shedding, relying on advanced materials like DuPont™ Tyvek® IsoClean®.
Regional Leadership: North America leads because of strong healthcare systems and stricter safety regulations.
Eco-Friendly and Innovative Materials
Growing use of biodegradable and recyclable fabrics like recycled polyester and bamboo-based non-wovens.
Adoption of closed-loop recycling and waterless dyeing reduces environmental impact.
Advanced multi-layer composite fabrics (SMS) improve durability and comfort.
Supply Chain Shifts and Regulatory Impact
Post-COVID, many U.S. buyers prefer local or nearshore suppliers to avoid delays and ensure supply chain resilience.
OSHA’s updated PPE fit standards (effective January 2025) push manufacturers to improve ergonomics and product compliance.
Advanced Technologies
- Introduction of smart textiles with embedded sensors for real-time hazard detection and user safety.
This combination of market growth, innovation, and regulation shapes the competitive landscape for disposable coverall manufacturers in the USA.
