Top 10 Disposable Face Mask Manufacturers In Japan

Buying face masks in Japan can be tricky—low-quality products and confusing choices make it hard to pick the right one. To save time and ensure safety, check out the Top 10 disposable face mask manufacturers in Japan , featuring trusted brands that deliver comfort, reliability, and quality protection.

1. Unicharm Corporation-Top Disposable Face Mask Manufacturer In Japan

Unicharm Corporation is Japan’s largest hygiene products company. The company has over 60 years of industry leadership. Founded in 1961, it’s based in Tokyo and trades publicly (TSE: 8113). The company runs 87 production facilities across 16 countries. Annual revenues exceed $6.5 billion as of 2023.

Medical-Grade Mask Production

Unicharm’s mask division makes 3-ply non-woven fabric masks . They use their own Super-Catch Filter technology. This achieves 99% bacterial filtration efficiency (BFE). Their flagship “超快適マスク” (Ultra-Comfortable Mask) series has these features:

• Silky Air Filter cuts breathing resistance by 30%
• Materials are hypoallergenic and certified by the Japan Atopy Association
• Ear loops use an adjustable soft-stretch design for long wear
• Anti-fog coating helps eyeglass wearers

The company produces 150 million masks each month. Production happens at their Kanto and Shikoku plants. They have an FDA registration number 3013561827 for US exports.

Global Certifications and Quality

Unicharm has key international certifications. These include ISO 13485 for medical devices, CE marking for Europe, and ASTM Level 2 classification. Their quality control uses 18-point inspection checks. This beats Japan’s JIS T 9001 standards by 40%.

Minimum order quantity : 50,000 units
Bulk pricing : $0.12-0.18 per mask (FOB Japan)
Lead time : 15-25 business days

Major clients include hospital chains across Southeast Asia. Government agencies in 12 countries also buy from them.

2. Morntrip-Custom Disposable Face Mask Manufacturer In Japan

Wuhan Morntrip Trading Co., Ltd. exports disposable medical and protective products. We focus on 3-ply non-woven fabric masks and protective gear. Our products go beyond basic masks. You’ll find coveralls , disposable caps , surgical gowns , isolation gowns , shoe covers , and lab coats . We run a full manufacturing setup, not just a single-product factory.

Product Specifications and Diversity

Our disposable face mask line comes in several styles:

• 3-layer structure : Waterproof outer layer, melt-blown filter middle layer, and soft inner layer
• Attachment options : Earloop style or tie-on design
• Color variety : Blue, white, green, pink, yellow – we do batch customization
• Material types : PP, SMS, and microporous fabrics for different protection levels

Our protective coveralls use reinforced waterproof materials. They meet medical and industrial safety standards. We make 8+ types of disposable non-woven items.

Export Capability and Scale

Trade records show we handle full container load (FCL) shipments. One export held 370 cartons of disposable coveralls in a 20-foot GP container. Container size: 2000mm × 800mm × 806mm at full capacity. That’s tens of thousands of units per shipment.

We use pier-to-pier shipping for global deliveries. Our HS code is protective garment category 6210. Trade databases show our steady export activity. This was especially true during the PPE demand surge.

Minimum order quantity : Contact us for project needs
Shipping method : Sea freight FCL/LCL options
Contact : [email protected]

Morntrip works as a bulk disposable face mask manufacturer . We partner with protective equipment makers to cover all your needs.

3. Kowa Company Ltd.-Medical Disposable Face Mask Manufacturer In Japan

Kowa Company Ltd. started in 1894 as a Nagoya cotton wholesaler. Over time, it grew into a major industrial group. The company reported consolidated sales of 556.9 billion JPY for the fiscal year ending March 2025. Right now, 8,074 employees work across trading, pharmaceuticals, medical devices, and manufacturing divisions. This 130-year history gives Kowa a strong position in medical-grade face mask production. They combine pharmaceutical-grade R&D with large-scale production capacity.

Pharmaceutical-Backed Mask Quality

Kowa’s healthcare division makes non-woven fabric masks. They use the same strict standards as their over-the-counter drugs. Every mask line follows Japanese GMP/GQP frameworks. The Pharmaceutical and Medical Device Act requires these standards. The masks use a multi-layer construction. You get a waterproof outer shell combined with melt-blown filter technology. This design achieves high bacterial filtration efficiency (BFE) and viral filtration efficiency (VFE). Performance matches JIS benchmarks.

Distribution happens through Japan’s pharmacy networks. Kowa’s pharmaceutical products sit right next to the masks. This placement builds instant consumer trust. Hospitals can access masks through Kowa’s existing medical-device procurement channels. This gives Kowa an edge over competitors who focus on textiles alone.

Industrial Infrastructure for Volume Orders

Kowa runs multiple manufacturing plants in Japan and overseas. The company doesn’t disclose the exact mask capacity. But the group’s 3.84 billion JPY capital base supports rapid production scaling. During health crises, Kowa shifts capacity to high-demand protective equipment. Their global trading network handles bulk exports. They use established logistics built for medical devices.

Major buyers include Japanese hospital chains. Southeast Asian governments also tend to buy from Kowa. These buyers want certified medical masks with proven pharmaceutical credentials.

4. Iris Ohyama Inc.-Best Disposable Face Mask Manufacturer In Japan

Iris Ohyama started selling plastic containers in 1971. Today, it’s a 754 billion yen enterprise (about $5 billion USD) with 14,196 employees across its group. This Sendai-based maker offers over 25,000 products. Disposable face masks became one of their key items during the pandemic years. The company controls 15-20% of Japan’s disposable mask market. This makes it a top-three supplier in the country.

Two-Site Production Network

Iris Ohyama runs mask-making plants in Japan and Thailand. This setup cuts shipping costs for Asian exports. Production uses spunbond and meltblown fabrics in a 3-layer setup. The meltblown middle layer does the filtering work. The outer and inner spunbond layers add strength and comfort against your skin. Their masks meet JIS T 9001:2011 standards. Lab tests show filtering rates above 99% for particles ≥0.1μm. Each mask works for up to 8 hours of continuous wear.

Pricing and Order Terms

Wholesale disposable masks from Iris Ohyama start at 10,000-piece minimums. You’ll pay 10-15 yen per mask ($0.07-0.10 USD) for standard bulk orders. Volume discounts start above 50,000 pieces. Larger contracts? You can talk pricing. This setup suits hospital chains and government tenders. Small businesses might struggle with the MOQ compared to smaller suppliers.

Customers report good quality and on-time delivery. Some users note less breathability during long shifts. Design options are fewer than what you’ll find from global brands.

5. Daio Paper Corporation-Reliable Disposable Face Mask Manufacturer In Japan

Daio Paper Corporation makes paper products and hygiene items. The company runs from its Ehime headquarters. They started in 1943. Over time, they became one of Japan’s largest paper makers. Annual sales hit 548.6 billion yen in recent years. The company has around 3,500 people working across Japan and overseas. You can find them on the Tokyo Stock Exchange under code 3880.

Hygiene Products and Mask Manufacturing

Daio Paper’s consumer division produces baby diapers, adult care products, and feminine care items. These sell under the Goo. N and Attento brands. Their non-woven fabric technology comes from diaper production. This same tech goes into 3-ply disposable masks . The masks use spunbond outer layers. Meltblown filter materials sit in the middle. Production facilities in Japan keep pharmaceutical-level clean room standards. These standards match what medical-grade face masks need for healthcare use.

The company ships hygiene products to over 60 countries. Their Asia-Pacific network reaches hospitals and retail chains. Mask production ramped up during 2020-2021. Emergency demand drove this increase. They don’t share exact capacity numbers each month. But their non-woven material lines can handle large-volume orders.

6. Shikibo-Top Disposable Face Mask Manufacturer In Japan

Shikibo is a Japanese textile and chemical company founded 310 years ago. Headquartered in Osaka, the company specializes in fabrics, fibers, and protective materials for medical and industrial use. Shikibo has over 3,000 employees and annual sales of around $500 million. They focus on high-quality materials that are safe, durable, and comfortable for end users.

Shikibo invests heavily in research and development. They create advanced non-woven fabrics and melt-blown materials used in medical masks, gowns, and protective clothing. The company serves hospitals, factories, and retail distributors in Japan and overseas.

Medical-Grade Mask Production

Shikibo produces 3-ply non-woven disposable masks . Their masks have:

• Waterproof outer layer
• Melt-blown filter middle layer for high filtration
• Soft inner layer for skin comfort
• Adjustable ear loops and lightweight design

Shikibo also develops specialized fabrics that reduce breathing resistance and improve filtration efficiency. Their production lines can manufacture tens of millions of masks per year. Masks undergo strict testing to meet JIS, ASTM, and CE standards.

Industrial Capacity and Exports

Shikibo runs multiple factories in Japan and collaborates with overseas partners for international shipments. They export masks, gowns, and other protective equipment to Southeast Asia, Europe, and North America. Minimum order quantity depends on product type, and bulk pricing is competitive.

The company also offers OEM services, customizing masks with specific materials, colors, and packaging. Major buyers include hospitals, government agencies, and large distributors. Shikibo combines decades of textile expertise with modern medical safety standards, making it a trusted supplier of high-quality disposable masks and protective products.

7. Pigeon Corporation-Baby Disposable Face Mask Manufacturer In Japan

Pigeon Corporation is a Japanese company founded in 1957, headquartered in Tokyo. The company specializes in baby care, maternity, and healthcare products. Pigeon has more than 6,000 employees and annual sales exceeding $1 billion. They are known for safe, high-quality products for infants and families, including feeding bottles, nursing products, diapers, and hygiene items.

Pigeon also invests in research and development to improve materials and safety standards. Their focus on innovation extends to medical and protective products. The company distributes products through pharmacies, hospitals, retail stores, and online channels in Japan, Southeast Asia, and other international markets.

Medical-Grade Mask Production

Pigeon produces 3-ply non-woven disposable facemasks for healthcare and consumer use. Features include:

• Waterproof outer layer
• Melt-blown filter middle layer for high bacterial filtration efficiency (BFE)
• Soft inner layer for sensitive skin
• Adjustable ear loops and a lightweight design

Their masks are designed for long-term comfort and fit well for both adults and children. Production uses cleanroom facilities and follows strict quality controls. Pigeon also develops hypoallergenic materials to reduce skin irritation.

Industrial Capacity and Exports

Pigeon runs production plants in Japan and collaborates with overseas partners for global shipments. They export masks and other protective equipment to Southeast Asia, Europe, and North America. Minimum order quantities vary depending on product type, with bulk pricing competitive for hospitals and distributors.

Pigeon offers OEM services for custom masks , including material selection, color, and packaging. Major buyers include hospitals, pharmacies, and government health agencies. By combining decades of experience in healthcare and baby products with medical safety standards, Pigeon is a trusted supplier of high-quality disposable masks and protective items.

8. KOKEN LTD.-Top Disposable Face Mask Manufacturer In Japan

KOKEN LTD. is a Japanese medical equipment maker. Founded in 1946, it is based in Tokyo and trades on the stock market (TSE: 7777). The company employs around 2,000 people and specializes in protective gear and medical devices for hospitals, clinics, and industrial clients. Their goal is to provide safe, durable, and affordable products for healthcare professionals and workers.

KOKEN invests in product development, including new non-woven materials that improve filtration and comfort. They also provide training and support for hospital staff on the proper use of PPE. The company has a strong presence in both domestic and international markets, exporting to Southeast Asia, Europe, and North America.

Medical-Grade Mask Production

KOKEN makes non-woven surgical masks and industrial protective masks. Their products include:

• 3-layer masks with waterproof outer layers
• Melt-blown middle layer for high filtration
• Adjustable ear loops and soft inner layers
• Available in various sizes and colors

Factories use automated production lines to ensure high consistency and speed. They also produce protective gowns, gloves, and shoe covers. KOKEN’s masks comply with JIS and ASTM standards, ensuring reliable protection for medical and industrial use.

Export and Quality Control

KOKEN ships worldwide using FCL and LCL options. Their masks meet JIS and ASTM standards, with additional tests for bacterial filtration efficiency (BFE) and particle filtration efficiency (PFE). Minimum order is 50,000 pieces. Price range is $0.12–0.18 per mask, with lead times of 15–25 days. Hospitals, government agencies, and large distributors in Southeast Asia are major buyers. KOKEN also provides OEM solutions for private labeling and bulk packaging.

9. Kobayashi Pharmaceutical Co., Ltd.-Trusted Disposable Face Mask Manufacturer In Japan

Kobayashi Pharmaceutical started in 1919 in Osaka. It now has over 5,500 employees and annual sales exceeding $1.2 billion. The company makes over-the-counter drugs, medical products, and health care items. They combine pharmaceutical research with manufacturing expertise to produce medical-grade face masks .

Kobayashi focuses on safety, quality, and innovation. They run R&D labs for both drug development and protective products. Their team works on new materials that improve mask comfort, reduce skin irritation, and enhance filtration. The company distributes products through pharmacies, hospitals, and retail chains in Japan and Asia.

Pharmaceutical-Backed Mask Production

Their healthcare division produces non-woven fabric masks. Features include:

• Multi-layer design with a melt-blown filter
• High bacterial and viral filtration efficiency ( BFE/VFE )
• GMP/GQP compliance for medical safety
• Comfortable ear loops and soft inner layers
• Available in adult and child sizes

Kobayashi masks are tested rigorously in pharmaceutical-standard labs. Placement alongside their pharmaceutical products builds consumer trust. Hospitals and clinics rely on their masks for medical procedures, while pharmacies sell them for daily use.

Industrial Capacity and Exports

The company has multiple production plants in Japan. They can scale up production quickly during health emergencies. Kobayashi exports masks to Southeast Asia and other regions using established medical logistics networks. Minimum order is contact for details. Major buyers include hospitals, government health agencies, and distributors. They also offer OEM services for custom packaging and designs.

10. Azearth Corporation-Top Disposable Face Mask Manufacturer In Japan

Azearth Corporation trades on the Tokyo Stock Exchange (code 3161). The company brings in ¥8.0-8.2 billion each year with ¥190-200 million in net profit. Their headquarters sit in Taito-ku, Tokyo. The business runs two main divisions: protective wear and medical products, plus life materials. The second division offers functional fabrics and garment linings. The protective gear side produces non-woven fabric masks and medical-grade protective equipment.

Vertical Integration Advantage

Azearth controls the full production chain. They handle product design, performance testing, and final production. Their Life Material division supplies functional textiles to the mask division. This lets them adjust filter performance, breathability, and comfort fast. No waiting on outside suppliers. Most competitors buy materials from third parties. Azearth makes their own. This setup works well for OEM mask production in Japan contracts that need custom specs.

The company meets JIS T 9001 standards for medical masks. Some products match ASTM F2100 levels used in North American markets. Lab tests check bacterial filtration efficiency (BFE), particle filtration efficiency (PFE), differential pressure, and synthetic blood penetration. Industrial dust masks follow different rules. JIS/JSAA for Japan. EN 149/NIOSH N95 for export clients.

Financial Stability and Market Position

Azearth holds ¥6.77 billion in shareholder equity against ¥8.45 billion in total assets. That’s an 80% equity ratio. The company keeps ¥2.95 billion in cash and short-term investments. Interest-bearing debt sits at just ¥95 million. Net cash position? About ¥2.86 billion. This balance sheet strength matters for wholesale disposable face mask manufacturers. Buyers know the company won’t vanish mid-contract.

Revenue dropped from ¥10.2 billion to ¥8.0 billion over recent years. Operating margins run 2.4-3.5%. The pandemic spike faded. The conservative finances give Azearth staying power in the medical supplies market. They’ve built a solid foundation for long-term contracts and reliable delivery.

Conclusion

Choosing the right disposable face mask manufacturer in Japan can make a big difference in safety, comfort, and long-term supply stability. The companies listed above offer proven quality, strong production systems, and trusted certifications. If you need bulk orders or custom-made disposable face masks, our team can provide quick quotes and tailored solutions for your project needs.