What Is Non-Woven Fabric? How It's Made, Types & Benefits

Morntrip provides safe, comfortable, and affordable solutions for medical and daily hygiene needs. Our products are made from soft and reliable materials, perfect for single-use protection. We supply protective clothing, surgical and isolation gowns, face masks, disposable caps, lab coats, shoe covers, underwear, and bed sheets. These items are designed to be breathable, skin-friendly, and suitable for high-risk environments. Custom options in weight and texture are available. With efficient production and recyclable choices, we offer high-quality protection for hospitals, clinics, and distributors at low cost. Trust Morntrip for products that keep people and places safe.

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What Is Non-Woven Fabric and Its Benefits

Non-woven fabric, also called non-woven cloth, is a modern material made from fibers such as polypropylene (PP), polyester (PET), nylon, viscose, acrylic, HDPE, or PVC. Usually, one type of fiber is chosen to make the fabric, depending on the purpose. Unlike woven or knitted fabrics, nonwoven fabric is made by joining fibers directly instead of turning them into yarn first. The fibers are fixed together through methods like spunbond, meltblown, needlepunch, spunlace, or heat bonding.

Characteristics of Non-Woven Fabrics

  • Soft and Airy – The fabric feels light and comfortable, which makes it gentle on the skin and suitable for long-time medical or hygiene use.

  • Strong and Reliable – It does not shed fibers, so it is safe and clean for making disposable protective clothing.

  • Low-Cost Production – The process is simple and fast, which keeps the price affordable for hospitals, clinics, and daily products.

  • Cotton-Like Feel – It has a smooth and skin-friendly texture, giving extra comfort when used in masks, gowns, and bed sheets.

How Non-Woven Fabric is Made: Types & Processes

Non-woven fabric is a strong, soft material made by joining fibers without weaving. It’s affordable and easy to produce, with different types offering special features like softness or strength. Each type of non woven fabric uses a unique method to create a web of fibers, perfect for healthcare and other needs. Learn about the main types of non woven fabric below to understand their manufacturing processes and why they suit your business.

PP Spunbond Non-woven Fabric​

PP spunbond non-woven fabric is made by melting polypropylene plastic into a liquid. The liquid is pushed through tiny holes to form long, thin fibers. These fibers are stretched and laid onto a moving belt, forming a web. Hot rollers or air bond the fibers together, creating a strong, light, and airy nonwoven fabric. This quick process makes the fabric durable, affordable, and recyclable, with a smooth texture for many uses.

Spunbond Non-woven Fabric

Non-woven Melt Blown Fabric​

Non-woven melt-blown fabric is created by melting plastic, like polypropylene, into a liquid. The liquid is forced through very small holes, forming tiny, fine fibers. Hot air blows these fibers onto a moving belt, making a dense web. The fibers cool and stick together, producing a soft, filtering non-woven fabric. This process ensures excellent barrier properties, making the fabric light yet effective for trapping small particles.

Non-woven Melt Blown Fabric

SMS Non-woven Fabric​

SMS non-woven fabric is made by combining two spunbond layers and one meltblown layer. First, polypropylene is melted and spun into long fibers for the spunbond layers, forming strong webs. Then, finer meltblown fibers are added between them, created by pushing melted plastic through tiny holes. The three layers are pressed together with heat, forming a soft, strong, and liquid-repellent nonwoven fabric with good air flow.
SMS Non-woven Fabric

Needlepunch Non-woven Fabric

Needlepunch non-woven fabric is made by laying fibers, like polyester or polypropylene, into a loose web on a belt. Special needles with tiny hooks punch through the web, tangling the fibers together. This process is repeated many times to create a thick, even non woven fabric. No glue or heat is needed, making the fabric strong, stable, and customizable in thickness for various needs.
Needlepunch Non-woven Fabric

Spunlace Non-woven Fabric

Spunlace non-woven fabric is produced by laying fibers, like cotton or polyester, into a loose web. High-pressure water jets spray the web, tangling the fibers tightly together. The water pushes fibers into a strong, cloth-like structure without using glue or chemicals. After drying, the nonwoven fabric is soft, absorbent, and smooth, with a clean, gentle feel suitable for many purposes.
Spunlace Non-woven Fabric

Thermal-bonded Non-woven Fabric

Thermal-bonded non-woven fabric is made by laying fibers, such as polypropylene, into a thin web on a moving belt. The web passes through hot rollers or ovens, which heat the fibers until they stick together. This process creates a smooth, soft, and light non woven fabric. The bonding is even, ensuring consistent quality without chemicals, making it comfortable and airy for various uses.
Thermal-bonded Non-woven Fabric

Through-air thermal Bonded Non-woven Fabric

Through-air thermal bonded non-woven fabric is created by laying special fibers, like polyester, into a loose web. Hot air is blown through the web in an oven, softening the fibers so they bond together. This forms a fluffy, soft, and absorbent non woven fabric. The process avoids pressing, keeping the fabric cushiony and airy, with a consistent texture for many needs.
Through-air thermal Bonded Non-woven fabric

Airlaid Non-woven Fabric​

Airlaid non-woven fabric is made by blowing fibers, like cotton or pulp, into the air to mix them evenly. The fibers gently settle onto a moving belt, forming a loose, fluffy web. Glue or heat is applied to bond the fibers tightly, creating a strong, absorbent non woven fabric. This process produces a paper-like but tougher material with a soft, smooth, and even texture, ideal for various needs requiring strength and absorbency.
Thermal-bonded Non-woven fabric

Wet-laid Non-woven Fabric

Wet-laid non-woven fabric is made by mixing fibers, like polyester, with water to form a slurry, similar to paper-making. The slurry is spread onto a moving screen, where water drains away, leaving a thin web. Heat or pressure bonds the fibers, creating a smooth, strong nonwoven fabric. This process ensures an even, stable material suitable for precise, technical needs.
Wet-laid Non-woven Fabric

Stitch-bonded Non-woven Fabric

Stitch-bonded non-woven fabric is produced by laying fibers, like polypropylene, into a loose web. A machine stitches yarns through the web, locking the fibers together tightly. This creates a strong, fabric-like non woven fabric with a textured surface. The stitching adds durability and design options, making the material flexible and affordable without needing glue or heat for bonding.
Stitch-bonded Non-woven Fabric

Quality Testing for Non-Woven Fabric

At Morntrip, all non-woven fabric products are tested under international standards (ISO, ASTM, EN, OEKO-TEX). These six areas of testing ensure our fabric is safe, reliable, and suitable for medical and hygiene applications.

Color Fastness

Morntrip non-woven fabric is tested for resistance to washing, rubbing, water, sweat, and light. This guarantees the fabric keeps a clean and professional appearance during long-term use.

Physical Strength

Non-woven fabric is checked for tensile strength, tear resistance, seam durability, and dimensional stability. These tests ensure the fabric stays strong and keeps its shape in daily applications.

Functional Features

Morntrip non-woven fabric is evaluated for breathability, water resistance, flammability, and antistatic performance. These features make it ideal for protective gowns, face masks, and hygiene products.

Chemical & Skin Safety

We test our non-woven fabric for pH balance, formaldehyde content, and restricted substances. This guarantees the fabric is safe, skin-friendly, and compliant with REACH and OEKO-TEX standards.

Hygiene & Cleanliness

Morntrip nonwoven fabric is tested for bacterial filtration and resistance to liquid penetration. These properties ensure protection in medical-grade products such as isolation gowns and masks.

Long-Term Performance

All non woven fabric is checked for strength retention, peeling resistance, and overall stability. These tests confirm consistent quality and reliability for healthcare and industrial customers.

Morntrip Non-Woven Fabric Products

Morntrip products are designed to provide safety, comfort, and affordability for healthcare and hygiene needs. We offer protective clothing for high-risk environments, isolation gowns, surgical gowns, and face masks that ensure both protection and easy breathing. Our range also includes soft disposable underwear, clean bed sheets, non-slip shoe covers, disposable caps, and lab coats for research settings. All products can be customized in weight and texture to meet specific requirements.Quick, cost-effective production allows us to maintain low prices while ensuring high quality. Many of our items are made from recyclable materials, supporting eco-friendly practices without compromising performance. Morntrip’s nonwoven fabric products are ideal for hospitals, clinics, distributors, and labs seeking reliable, affordable protection solutions.

FAQ of Non-Woven Fabric

Explore answers to the most common questions about non-woven fabric and its benefits for your business. Our FAQ section explains key properties like durability, eco-friendliness, and customization of nonwoven fabric, helping you understand its value in healthcare settings. Find clear, concise information to make informed decisions, tailored to the needs of hospitals, clinics, and distributors seeking reliable material solutions. Dive in to discover how non woven fabric meets your requirements.

What are the benefits of non-woven fabric?

Non-woven fabric is soft, durable, and affordable, making it ideal for medical use. It’s water-repellent, breathable, and prevents contamination, perfect for gowns, masks, and shoe covers. Its cotton-like feel ensures comfort, and recyclable options support eco-friendly choices. Our non-woven products offer cost-effective solutions for bulk orders in healthcare settings.

Is non woven fabric eco-friendly?

Many nonwoven fabrics are eco-friendly, with recyclable options like polypropylene (PP). They reduce waste in medical settings by being disposable yet sustainable. Our non-woven products, such as bed sheets and gowns, offer recyclable choices for hospitals and clinics. Choose our eco-friendly non-woven solutions to meet sustainability goals while ensuring safety and affordability.

Can non woven fabric be customized?

Yes, non-woven fabric can be customized in weight, color, size, and thickness to meet specific healthcare needs. Made from polypropylene or polyester, it’s tailored for medical and hygiene applications, ensuring softness, sterility, and water resistance. Our ISO and CE-certified nonwoven fabric is ideal for hospitals, clinics, and distributors seeking reliable, eco-friendly solutions. Contact us for bulk, customized non woven fabric at competitive wholesale prices.

What is the difference between woven and non-woven fabric?

Woven fabric is made by weaving threads, making it strong but less breathable. Non-woven fabric is bonded fibers, like polypropylene, offering softness, affordability, and sterility. Non-woven is ideal for disposable medical products like masks and gowns, while woven suits durable textiles. Our non-woven products ensure safety for healthcare settings.

What sterilization methods are compatible with non-woven fabrics?

Non-woven fabrics, like polypropylene or SMS, support steam, ethylene oxide (EtO), and gamma radiation sterilization. These ensure sterility for medical gowns and masks while preserving softness. Confirm the fabric type, as high-heat steam may affect some materials. Our ISO/CE-certified non woven fabrics are ideal for healthcare sterilization.

Can non-woven fabrics be custom printed or colored?

Yes, non-woven fabrics can be custom printed or colored to suit specific needs. Flexographic or screen printing adds patterns, logos, or designs for branding and visual appeal. Colors are customized by dyeing fibers like polypropylene or polyester during production. Our non-woven fabrics offer cost-effective, high-quality options for hospitals, clinics, and distributors seeking unique medical products.

What is medical non woven fabric?

Medical non woven fabric is a sterile, breathable material used in healthcare products like surgical gowns, face masks, and lab coats. Made from polypropylene or SMS, it prevents contamination and ensures safety. Our medical non woven fabrics are ISO and CE-certified, offering reliable, cost-effective solutions for hospitals, clinics, and distributors in bulk orders.

Can non-woven fabric be washed?

Some non-woven fabric, like spunbond or spunlace, can be washed gently, but many types are disposable to maintain their structure. Avoid high heat to prevent shrinkage or damage. Durable variants allow limited washing, while untreated fabrics may degrade. Washability depends on fiber type and bonding process, ensuring flexibility for specific uses.

Is non-woven fabric waterproof?

Non woven fabric can be waterproof when treated with special coatings or made with spunbond polypropylene, effectively repelling liquids. Untreated types, like spunlace or needle-punched, tend to absorb moisture due to their porous structure. Waterproof properties depend on the manufacturing process, fiber type, and additional treatments, allowing customization for specific needs where liquid resistance is essential.

Is non-woven fabric stretchy?

Non-woven fabric is generally not stretchy, made from bonded fibers like polypropylene or polyester rather than woven or knitted threads. Its rigid structure prioritizes strength over elasticity, though spunlace offers slight flexibility. Compared to knitted fabrics, non woven fabric has minimal stretch, ensuring stability and resistance to deformation in various uses.
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