Disposable Cap Manufacturer
A trusted disposable cap manufacturer, delivering high-quality, industry-compliant solutions to meet the hygiene and safety needs of businesses worldwide. We offer reliable supply, customizable options, and competitive pricing.
Manufacturing Capacity
Daily production of over 2 million units ensures quick order fulfillment.
High Quality
ISO 13485 certified, CE and FDA approved, trusted worldwide.
Free Samples
Offer free samples to check quality before bulk orders.
China Disposable Cap Manufacturer
Different environments have unique contamination challenges. So, one-size-fits-all head coverings won’t work. Morntrips, a leading disposable cap manufacturer, provides a variety of caps with unique features to suit different industries. Each cap type offers specific protection for certain uses without sacrificing comfort. Whether for sterile operating rooms or dusty industrial sites, our caps can meet diverse contamination prevention needs.
Mob Caps
Lightweight non-woven caps with elastic edges for secure fit. Designed to ensure hygiene and hair containment, offering minimal yet effective coverage for daily tasks.
Bouffant Caps
Puffy, breathable non-woven caps featuring full-head coverage. Elastic bands ensure comfort and stability, ideal for environments requiring dust and particle protection.
Surgical Caps
Snug-fitting caps crafted from soft, fluid-resistant material. Ensures complete hair and scalp coverage, meeting strict hygiene protocols for sterile settings.
Balaclava Hood
Disposable full-head hoods made of stretchable non-woven fabric. Shields hair, neck, and ears while providing breathability and universal sizing compatibility.
Beard Covers
Elastic, breathable nets with adjustable straps for secure facial hair containment. Lightweight and latex-free, designed to prevent contamination effortlessly.
Shower Caps
Waterproof PE caps with elastic edges for moisture-resistant sealing. Compact and reusable, crafted to protect hair from humidity and liquids.
High Quality Disposable Cap Supplier
Morntrips has a strict multi – step quality control process for disposable cap making. Raw materials are first tested for weight, texture, elasticity, and purity. During production, both automated and manual inspections are done. Products are checked every 30 minutes. Final quality checks follow ISO standards with strict defect – sampling rates. Each batch undergoes performance testing. Before shipping, products are tested for packaging integrity. All quality data is recorded for improvement.
Wear Duration
Single-use products are designed for up to 8 hours of continuous wear.
Elastic Tension Retention
Maintains 98% of original tension after 8 hours of wear.
Material Integrity
Less than 0.05% reported cases of tearing during application.
Color Fastness
No color transfer after 8 hours of continuous wear with perspiration exposure and movement.
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Waterproof
Standard caps resist humidity up to 85% RH without performance degradation.
Temperature Stability
Maintains structural integrity in working environments from -30°C to 50°C.
Failure Rate
Less than 0.1% reported elastic breakage during normal use.
Expected Shelf Life
3 years standard caps, 5 years sterilized products when stored under recommended conditions.
Applications Of Disposable Caps
We are a professional disposable cap factory offering tailored solutions to meet the strict hygiene and safety needs of various industries. With a wide selection of styles and materials, our caps are designed to support your operations and ensure regulatory compliance.
Medical Settings
Food Processing
Employees in manufacturing plants wear disposable caps on production lines and during quality inspections to ensure product purity.
Researchers and technicians wear disposable caps in research and testing laboratories to protect samples and equipment from contamination.
Beauty and Spa Services
Why Choose Us As Your Disposable Cap Supplier?
Material Flexibility
Choose from materials like polypropylene (PP), SMS, or polyethylene (PE). Customize colors and thickness to match your protection, durability, and budget needs.
Comfortable Fit
Adjustable sizes with elastic bands or drawstrings ensure a secure and comfortable fit for all head sizes, providing a personalized look.
Custom Brand
Add your company logo or design patterns to caps, helping your brand stand out in different scenarios or departments.
Custom Package
Flexible packaging options, including bulk or individual packing in bags or boxes. Vacuum-packed and sterilized designs are also available for hygiene-sensitive environments.
Easy Dealing with Morntrip Disposable Cap Factory
Morntrips offers simple disposable cap ordering with full support. We give quick replies, free samples to check quality, and fair prices. Our production fits material needs and has strict checks. We use global shipping for on-time delivery with live tracking. We also have easy payment options for clients. Clear updates and documents make transactions smooth. We’re trusted globally for dependable, flexible solutions.
Disposable Cap Factory‘s FAQs
How do you ensure production cleanliness?
We maintain ISO Class 7 cleanrooms with daily particle counts (<352,000 particles/m³). Automated production lines minimize human contact. All equipment undergoes UV/Ozone sterilization between shifts. Employees wear full PPE and complete quarterly GMP training. Monthly microbial tests and annual FDA mock audits ensure compliance.
Which industry safety standards do your products comply with?
Our caps comply with ISO 13485 (medical devices), FDA 21 CFR 177 (food contact), and EU PPE Regulation. Certified for EN 13795 surgical standards and ISO Class 5-8 cleanrooms. All materials pass SGS tests for biocompatibility, particle release, and chemical safety. Full documentation provided with certifications.
How do I determine the correct size cap for my facility's needs?
For most adults, our standard 21″ caps provide sufficient coverage. For environments with staff having voluminous hair or where maximum containment is critical, we recommend the 24″ bouffant caps. We offer free sample kits containing multiple sizes to evaluate in your specific environment before placing a bulk order.
What is your minimum order quantity (MOQ)?
Standard MOQ is 100,000 units for stock designs. Custom orders start at 50,000 units. New clients can request 20,000 trial orders. Volume discounts available above 500,000 units. Replenishment orders allow flexible 10,000-unit increments after initial fulfillment. All MOQs include free technical specifications.
How should unused caps be stored to maintain their integrity?
Disposable caps should be stored in their original packaging in a clean, dry environment with temperatures between 15-30°C and humidity below 80%. Keep products away from direct sunlight, strong odors, and potential contaminants. Avoid compression or stacking heavy items on cap cartons to prevent deformation.
How are quality issues handled?
Our rigorous QC includes 100% inspection and statistical process control. Customer feedback triggers immediate investigation and root cause analysis. Defective products are replaced promptly with expedited shipping. Corrective actions include equipment recalibration, process adjustments, and additional staff training. All incidents documented in our FDA-compliant CAPA system with reports provided to affected customers.
Contact Us
inquiry@morntrip.com
+86 27 87816890
11th Floor, Wanlong City Plaza, Hanyang District, Wuhan